铝材冲孔攻牙与阀门气密测试Aluminum Punching/Tapping & Valve Leak Testing
金属加工与流体部件 Metalworking & Fluid Parts
金属加工与流体部件 Metalworking & Fluid Parts
- 项目背景Project Background
- 铝材制品加工需冲孔、攻牙、锁螺丝多道工序，分散作业换型慢、在制品堆积。阀门气密性靠人工打压检测，效率低、易漏检，难满足批量质检要求。Aluminum product processing required scattered punching, tapping and screw-locking with slow changeover and WIP pile-up. Valve sealing relied on manual pressure testing—inefficient and prone to missed checks, failing to meet batch inspection needs.
- 客户需求Customer Needs
- 将铝材冲孔、攻牙、锁螺丝整线集成实现连续生产；阀门上料、气密性测试、结果判定、下料全程自动化，测试数据可追溯。Integrated aluminum punching, tapping and screw-locking into a continuous line; valves are auto-fed, leak-tested, judged and unloaded with fully automated flow and traceable test data.
- 设备配置 / 实施方案Equipment / Implementation
- 部署铝材冲孔攻牙锁螺丝生产线（上料、冲孔、攻牙、锁螺丝）与阀门气密测试生产线（上料、气密测试、结果判定、下料），可对接客户既有产线布局。Deployed the aluminum punching-tapping-screw-locking line (loading, punching, tapping, screwing) and the valve leak-test line (loading, leak test, judgment, unloading), adaptable to the customer's existing line layout.
落地效果Results
铝材线产能 10 PPM，阀门线产能 6 PPM，良品率 ≥95%，设备故障率 ≤2.0%。大大提高测试效率和准确性，降低人工成本与错误率。Aluminum line 10 PPM and valve line 6 PPM, pass rate ≥95%, failure rate ≤2.0%. It greatly improves test efficiency and accuracy while reducing labor cost and error rate.