电磁铁焊线点胶与组装生产线Solenoid Welding-Dispensing & Assembly Line
电磁铁及电子元件 · 2023 年交付Electromagnet & Electronics · Delivered 2023
电磁铁及电子元件Electromagnet & Electronics
- 项目背景Project Background
- 电磁铁生产涉及焊接、点胶、组装、检测等多道工序，传统手工作业用工多、培训成本高。焊点与点胶量一致性差，产品良率与交付能力受限。Solenoid production spans welding, dispensing, assembly and inspection; traditional manual work required many operators and high training cost. Inconsistent solder joints and glue volume limited yield and delivery capacity.
- 客户需求Customer Needs
- 将焊接、精密点胶、自动化传输、智能控制、质量检测及安全防护集成到一条连续生产线，上料到成品全程自动流转。关键参数在线监控，异常自动报警与停机。Integrated welding, precision dispensing, automated transfer, intelligent control, quality inspection and safety protection into one continuous line with auto flow from loading to finished product. Key parameters are monitored online, with auto-alarm and stop on anomaly.
- 设备配置 / 实施方案Equipment / Implementation
- 以电磁铁焊线点胶生产线（集成焊接、点胶、传输、智控、检测、防护）与电磁铁组装生产线联线运行，覆盖从原材料到成品的组装全流程。Linked the solenoid welding-dispensing line (integrating welding, dispensing, transfer, intelligent control, inspection and protection) with the solenoid assembly line, covering the full assembly flow from raw material to finished product.
落地效果Results
实现电磁铁生产全面自动化，良品率 ≥95%，设备故障率 ≤2.0%。提高生产效率，保证产品质量，降低人工成本。Achieves full automation of solenoid production, pass rate ≥95%, failure rate ≤2.0%. It improves production efficiency, ensures product quality and reduces labor cost.